Page 1 of 37
- Audi 2.7t Manual Axle Snap Ring Size Calculator
- Audi 2.7t Manual Axle Snap Ring Size Guide
- Audi 2.7t Manual Axle Snap Ring Size Chart
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39-5
Front final drive, servicing Notes:
Transmission installed
General repair notes page 00
-27
.
Rules of cleanliness for working on automatic
transmissions page 37
-148
.
1 -
Seal
Between final drive and transmission
housing Always replace page 39
-28
2 -
Adjustment shim
Behind tapered roller bearing outer race
3 -
Tapered roller bearing outer race
4 -
O-ring Always replace
Pa
ge 1 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
Front final drive, servicing Notes:
Transmission installed
General repair notes page 00
-27
.
Rules of cleanliness for working on automatic
transmissions page 37
-148
.
1 -
Seal
Between final drive and transmission
housing Always replace page 39
-28
2 -
Adjustment shim
Behind tapered roller bearing outer race
3 -
Tapered roller bearing outer race
4 -
O-ring Always replace
Pa
ge 1 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
Page 2 of 37
39-6
5 -
Locking bolt - 30 Nm
6 -
Bolt - 23 Nm
7 -
Right drive flange
8 -
Seal
For right drive flangeAlways replace page 39
-9
9 -
Bolt - 23 Nm
Observe tightening sequence page 39
-
36
10 -
Cover for final drive
11 -
Adjustment shim
Behind tapered roller bearing outer race
12 -
Tapered roller bearing outer race
13 -
O-ring Always replace page 39
-36
Pa
ge 2 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
5 -
Locking bolt - 30 Nm
6 -
Bolt - 23 Nm
7 -
Right drive flange
8 -
Seal
For right drive flangeAlways replace page 39
-9
9 -
Bolt - 23 Nm
Observe tightening sequence page 39
-
36
10 -
Cover for final drive
11 -
Adjustment shim
Behind tapered roller bearing outer race
12 -
Tapered roller bearing outer race
13 -
O-ring Always replace page 39
-36
Pa
ge 2 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
Page 3 of 37
39-7
14 -
Differential
15 -
Bolt - 23 Nm
Observe tightening sequence page 39
-
27
16 -
Cover for front final drive
Shown here: Front wheel drive versionAll wheel drive version page 39
-52
, item
31
17 -
Bushing
18 -
Gasket
Always replace page 39
-24
19 -
Spring dowel sleeve
20 -
Lever
For shift rod
21 -
Seal For shift rodAlways replace page 38
-31
22 -
Bolt - 23 Nm
Pa
ge 3 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
14 -
Differential
15 -
Bolt - 23 Nm
Observe tightening sequence page 39
-
27
16 -
Cover for front final drive
Shown here: Front wheel drive versionAll wheel drive version page 39
-52
, item
31
17 -
Bushing
18 -
Gasket
Always replace page 39
-24
19 -
Spring dowel sleeve
20 -
Lever
For shift rod
21 -
Seal For shift rodAlways replace page 38
-31
22 -
Bolt - 23 Nm
Pa
ge 3 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
Page 4 of 37
39-8
23 -
Seal
For left drive flangeAlways replace page 39
-13
24 -
Drive gear
For Speedometer Vehicle Speed Sensor
(VSS) -G22- Installed position page 39
-20
25 -
Left drive flange
Removing and installing page 39
-13
26 -
Mounting bracket for drive flange
27 -
Grooved ball bearing for drive flange
Always replace page 39
-13
28 -
Snap ring
29 -
O-ring
Square cross sectionRemove and install left drive flange to
replace page 39
-13
Pa
ge 4 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
23 -
Seal
For left drive flangeAlways replace page 39
-13
24 -
Drive gear
For Speedometer Vehicle Speed Sensor
(VSS) -G22- Installed position page 39
-20
25 -
Left drive flange
Removing and installing page 39
-13
26 -
Mounting bracket for drive flange
27 -
Grooved ball bearing for drive flange
Always replace page 39
-13
28 -
Snap ring
29 -
O-ring
Square cross sectionRemove and install left drive flange to
replace page 39
-13
Pa
ge 4 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
Page 5 of 37
39-9
Seal for right drive flange, replacing
Special Tools and equipment
VW681 extractor lever
3382 right seal installer
VAG1306 drip tray
Pa
ge 5 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
Seal for right drive flange, replacing
Special Tools and equipment
VW681 extractor lever
3382 right seal installer
VAG1306 drip tray
Pa
ge 5 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
Page 6 of 37
39-10
Removing
- Loosen bolt drive axle/wheel hub while the
vehicle is still standing on its wheels.
- Remove wheel.
- Remove heat shield for right drive axle.
- Remove right drive axle:
Repair Manual, Suspension, Wheels,
Steering, Repair Group 40; Drive axle, removing and installing
- Remove bolt for flange shaft (arrow) while securing against turning
using a drift.
- Place VAG1306 drip tray underneath.
Pa
ge 6 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
Removing
- Loosen bolt drive axle/wheel hub while the
vehicle is still standing on its wheels.
- Remove wheel.
- Remove heat shield for right drive axle.
- Remove right drive axle:
Repair Manual, Suspension, Wheels,
Steering, Repair Group 40; Drive axle, removing and installing
- Remove bolt for flange shaft (arrow) while securing against turning
using a drift.
- Place VAG1306 drip tray underneath.
Pa
ge 6 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
Page 7 of 37
39-11
- Remove right drive flange.
Installing - Drive flange seal, pulling out.
- Coat outer edge of oil seal with gear oil.
- Drive in new seal to stop, without canting.
Installation position: The open side of the seal faces the
transmission.
- Install right drive flange.
Pa
ge 7 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
- Remove right drive flange.
Installing - Drive flange seal, pulling out.
- Coat outer edge of oil seal with gear oil.
- Drive in new seal to stop, without canting.
Installation position: The open side of the seal faces the
transmission.
- Install right drive flange.
Pa
ge 7 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
Page 8 of 37
Audi 2.7t Manual Axle Snap Ring Size Calculator
39-12
Repair Manual, Suspension, Wheels, Steering, Repair Group 40; Drive
axle, removing and installing
Tightening torques - Install bolt for drive flange (arrow, 23 Nm) while securing drive flange
against turning, using a drift.
- Install drive axle.
- Install heat shield for right drive axle.
- Checking oil level in front final drive page 39
-1 .
Component
Nm
Drive flange to transmission 23
Drive axle to drive flange M10 77
Driveshaft to drive flange M8 39
Heat shield for driveshaft to transmission
23
Pa
ge 8 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
Repair Manual, Suspension, Wheels, Steering, Repair Group 40; Drive
axle, removing and installing
Tightening torques - Install bolt for drive flange (arrow, 23 Nm) while securing drive flange
against turning, using a drift.
- Install drive axle.
- Install heat shield for right drive axle.
- Checking oil level in front final drive page 39
-1 .
Component
Nm
Drive flange to transmission 23
Drive axle to drive flange M10 77
Driveshaft to drive flange M8 39
Heat shield for driveshaft to transmission
23
Pa
ge 8 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
Page 9 of 37
Audi 2.7t Manual Axle Snap Ring Size Guide
39-13
Seal and grooved ball bearing for left drive
flange, replacing
Special Tools and equipment
VW401 thrust plate
VW402 thrust plate
VW407 punch
VW412 punch
VW681 extractor lever
32-109 driving sleeve
Pa
ge 9 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
Seal and grooved ball bearing for left drive
flange, replacing
Special Tools and equipment
VW401 thrust plate
VW402 thrust plate
VW407 punch
VW412 punch
VW681 extractor lever
32-109 driving sleeve
Pa
ge 9 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
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Page 10 of 37
![Audi 2.7t manual axle snap ring size chart Audi 2.7t manual axle snap ring size chart](/uploads/1/2/6/3/126354458/137106236.jpg)
39-14
2040 press tube
3384 assembly mandrel
VAG1306 drip tray
VAG1358A - oil siphoning unit
Pa
ge 10 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
2040 press tube
3384 assembly mandrel
VAG1306 drip tray
VAG1358A - oil siphoning unit
Pa
ge 10 of 37 Front final drive, servicin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
Page: 1-1011-2021-3031-4040next >
Pelican Technical Article:
Wayne R. Dempsey
Steve Vernon
Audi 2.7t Manual Axle Snap Ring Size Chart
| |||||||||
| 17mm, 6mm Allen, 10mm 12 point socket large breaker bar or impact wrench, lug wrench, floor jack, jackstands, wheel chocks, safety glasses, torquewrench | ||||||||
| Audi A4 (2002-05) | ||||||||
| New axles or CV boots, axle bolt | ||||||||
| Loosen the 12mm Allen bolt first | ||||||||
| Eliminate slop in the drive train | ||||||||
| Replace ball joints |